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A Supercritical CO₂ Extraction System with a 15,000-liter capacity (5000L x 3 vessels) is an industrial-scale setup designed for the efficient and selective extraction of valuable compounds from raw materials using supercritical carbon dioxide as the solvent. This system operates under high pressure and temperature conditions, where CO₂ enters a supercritical state—exhibiting both gas-like diffusivity and liquid-like solvating properties. Such a configuration, with three 5000L extraction vessels, offers flexibility for continuous operation, batch processing, or handling multiple materials simultaneously. It is particularly suited for large-scale production in industries such as pharmaceuticals, nutraceuticals, essential oils, food processing, and cannabis extraction, ensuring a clean, residue-free final product without the use of harmful solvents. The system is engineered for safety, efficiency, and precision, incorporating advanced controls for pressure, temperature, and flow rate to optimize yield and product quality.
Sn. | Name | Specification | QTY |
---|---|---|---|
1 | Extraction vessels | Volume: 5000L × 3 (Single vessel is 5000L) Design pressure: 40MPa, Max work pressure: 36MPa Design temperature: 85℃, Max work temperature: 80℃ Material: Stainless steel 304 Jacket water circling heating system, temperature adjustable. | 3 |
2 | Separation 1 | Volume: 3000L Design pressure: 25MPa, Max work pressure: 18MPa Design temperature: 85℃, Max work temperature: 80℃ Material: Stainless steel 304 Jacket water circling heating system, temperature adjustable. | 1 |
3 | Separation 2 | Volume: 3000L Design pressure: 25MPa, Max work pressure: 18MPa Design temperature: 85℃, Max work temperature: 80℃ Material: Stainless steel 304 Jacket water circling heating system, temperature adjustable. | 1 |
4 | Cylinders | Material: Stainless steel 304 (SS316 optional) Double-joint design Load of extraction raw materials | 4 |
5 | CO₂ High Pressure Pump | Triple plunger pump: 30000L/h (frequency adjustable) CO₂ sub pump: 20000L/h CO₂ supplementary pump: 8000L/h To deliver CO₂ into the system and increase pressure | 3 |
6 | Co-solvent pump | 200L/h, to pump co-solvent into system | 1 |
7 | Water pumps | To pump water from tank into vessel jacket and circulate | sets |
8 | Air compressor | 0.7MPa, supply of compressed air | 1 |
9 | CO₂ recovery pump | To recover CO₂ which is less than 6MPa | 1 |
10 | Chiller | Chilling gaseous CO₂ into liquid CO₂ and cool the main pump head | 1 |
11 | Heat exchange system | Material: 304 stainless steel Design pressure: 40MPa | 3 |
12 | Hot water storage tank | 25m³, with 2 vertical pipeline pumps | 2 |
13 | Cold water storage tank | 25m³, with 3 vertical pipeline pumps | 1 |
14 | CO₂ Storage Tank | Material: Stainless steel 304 Volume: 15000L Max working pressure ≤ 8.5MPa Outdoor storage tank: 30m³ (self-provided) | 2 |
15 | CO₂ Cylinder rack | Material: Stainless steel 304, vertical or horizontal | 1 |
16 | Coal charger | To carriage material loading cylinders | 1 |
17 | Flow Meter | Flow range: 0–1000L/h Display: instantaneous flow | 1 |
18 | Temperature control system | Temperature range: room temperature ~ 85℃ adjustable Control accuracy: ±1℃ | — |
19 | Safety protection system | Extraction vessel, separation vessels, CO₂ high pressure pump, and storage tank are equipped with safety valves to prevent overpressure | — |
20 | Pipeline valves | High pressure pipelines and valves, process water valves and pipelines, check valves, back pressure valves | — |
21 | Equipment bracket | Material: Stainless steel 304 | 1 |
22 | Data acquisition and control system | Touch screen control system Controls extraction/separation temperatures Start/stop CO₂ and co-solvent pumps Data storage and export | 1 |
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