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The 600L (200L×3) Supercritical CO2 Extraction Machine is an industrial-grade system designed for large-scale extraction of essential oils, natural pigments, and bioactive compounds. Featuring three separate 200-liter extraction vessels with dual separators, it operates at high pressure (350–500 bar) to efficiently process up to 4,000 liters per hour. This modular setup allows continuous and scalable operation, making it ideal for industries requiring consistent, high-quality extraction such as natural astaxanthin and botanical oils. Its robust design supports heavy-duty use, ensuring optimal yield and purity in industrial applications. Advanced controls and safety features ensure precise operation and compliance with industry standards. This machine delivers a clean, solvent-free extraction method, preserving the integrity of sensitive compounds.
Sn. | Name | Specification | QTY |
---|---|---|---|
1 | Extraction vessels |
Volume: 200L × 3 (Single vessel is 200L) Design pressure: 40MPa, Maximum work pressure: 36MPa Design temperature: 85℃, Maximum work temperature: 80℃ Material: Stainless steel 304 Equipped with jacket water circling heating system, temperature adjustable. |
3 |
2 | Separation 1 |
Volume: 150L Design pressure: 25MPa, Maximum work pressure: 18MPa Design temperature: 85℃, Maximum work temperature: 80℃ Material: Stainless steel 304 Equipped with jacket water circling heating system, temperature adjustable. |
1 |
3 | Separation 2 |
Volume: 100L Design pressure: 25MPa, Maximum work pressure: 18MPa Design temperature: 85℃, Maximum work temperature: 80℃ Material: Stainless steel 304 Equipped with jacket water circling heating system, temperature adjustable. |
1 |
4 | Cylinders |
Material: Stainless steel 304 (SS316 optional if needed) Load of extraction raw materials |
4 |
5 | CO₂ High Pressure Pump |
Triple plunger pump, 1000L/h (frequency adjustable) To deliver CO₂ into the system and increase pressure |
1 |
6 | Co-solvent pump | 50L/h, to pump co-solvent into system | 1 |
7 | Water pumps | To pump water in tank into vessel jacket and circulated | sets |
8 | Air compressor | 0.7MPa, supply of compressed air | 1 |
9 | CO₂ Recovery Pump | To recover CO₂ which less than 6MPa | 1 |
10 | Chiller | Chilling gaseous CO₂ into liquid CO₂ and cool the main pump head | 1 |
11 | Heat exchange system | Material: 304 stainless steel, design pressure 40MPa | 3 |
12 | Filter |
Material: stainless steel 304 Volume: 20L Design pressure: 20MPa |
2 |
13 | Mixer |
Material: stainless steel 304 Volume: 30L Design pressure: 40MPa |
1 |
14 | CO₂ Storage Tank |
Material: Stainless steel 304 Volume: 500L Maximum working pressure ≤ 8.5MPa Outdoor storage tank: 10m³ (self provided) |
2 |
15 | CO₂ Cylinder rack | Material: Stainless steel 304, vertical or horizontal | 1 |
16 | Coal charger | To carriage material loading cylinders | 1 |
17 | Flow Meter | Flow range: 0-1000L/h (Display instantaneous flow) | 1 |
18 | Temperature control system |
Temperature control range: room temperature ~ 85℃ adjustable Temperature control accuracy: ±1℃ |
|
19 | Safety protection system | Extraction vessel, separation vessels, CO₂ high pressure pump, storage tank are equipped with safety valves to prevent system overpressure. | |
20 | Pipeline valves | High pressure pipelines and valves, process water valves and pipelines, check valves, back pressure valves | |
21 | Equipment bracket | Material: Stainless steel 304 | 1 |
22 | Data acquisition and control system | Touch screen, control extraction and separation temperatures, start and stop of CO₂ high pressure pump and co-solvent pump, data storage and output. | 1 |
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