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it is high-capacity industrial system designed for efficient, solvent-free extraction of essential oils, active compounds, and bioactives from plant materials. It features three extraction vessels of 700 liters each, allowing for flexible operation in parallel or series to increase throughput and reduce downtime during loading and unloading. Operating at pressures up to 350 bar, the system uses supercritical carbon dioxide as a clean, non-toxic solvent to selectively extract target compounds without thermal degradation. It includes multiple separation vessels for precise compound collection, along with advanced automation for temperature, pressure, and flow control. With a co-solvent system and CO₂ recycling unit, the setup ensures high efficiency, minimal waste, and optimal purity of extracts. Built using food-grade stainless steel and equipped with modern safety features, this machine is ideal for large-scale operations in industries such as pharmaceuticals, food processing, cosmetics, and herbal extraction.
Sn. | Name | Specification | QTY |
---|---|---|---|
1 | Extraction vessels |
Volume: 700L × 3 (Single vessel is 700L) Design pressure: 40MPa, Maximum work pressure: 36MPa Design temperature: 85℃, Maximum work temperature: 80℃ Material: Stainless steel 304 Equipped with jacket water circling heating system, temperature adjustable. |
3 |
2 | Separation 1 |
Volume: 300L Design pressure: 25MPa, Maximum work pressure: 18MPa Design temperature: 85℃, Maximum work temperature: 80℃ Material: Stainless steel 304 Equipped with jacket water circling heating system, temperature adjustable. |
1 |
3 | Separation 2 |
Volume: 300L Design pressure: 25MPa, Maximum work pressure: 18MPa Design temperature: 85℃, Maximum work temperature: 80℃ Material: Stainless steel 304 Equipped with jacket water circling heating system, temperature adjustable. |
1 |
4 | Cylinders |
Material: Stainless steel 304 (SS316 optional if needed) 700L capacity Load of extraction raw materials |
4 |
5 | CO₂ High Pressure Pump |
Triple plunger pump: 5000L/h (frequency adjustable) To deliver CO₂ into the system and increase pressure |
2 |
6 | Co-solvent pump | 200L/h, to pump co-solvent into system | 1 |
7 | Water pumps | To pump water in tank into vessel jacket and circulated | sets |
8 | Air compressor | 0.7MPa, supply of compressed air | 1 |
9 | CO₂ Recovery Pump | To recover CO₂ which is less than 6MPa | 1 |
10 | Chiller | Chilling gaseous CO₂ into liquid CO₂ and cool the main pump head | 1 |
11 | Heat Exchange System | Material: 304 stainless steel Design pressure: 40MPa |
3 |
12 | Filter |
Material: Stainless steel 304 Volume: 20L Design pressure: 20MPa |
2 |
13 | Mixer |
Material: Stainless steel 304 Volume: 30L Design pressure: 40MPa |
1 |
14 | CO₂ Storage Tank |
Material: Stainless steel 304 Volume: 4000L Maximum working pressure ≤ 8.5MPa Outdoor storage tank: 30m³ (self-provided) |
2 |
15 | CO₂ Cylinder Rack | Material: Stainless steel 304, vertical or horizontal | 1 |
16 | Coal Charger | To carriage material loading cylinders | 1 |
17 | Flow Meter | Flow range: 0–1000L/h (Display instantaneous flow) | 1 |
18 | Temperature Control System |
Temperature control range: room temperature ~ 85℃ adjustable Temperature control accuracy: ±1℃ |
— |
19 | Safety Protection System | Extraction vessel, separation vessels, CO₂ high pressure pump, storage tank are equipped with safety valves to prevent system overpressure. | — |
20 | Pipeline Valves | High pressure pipelines and valves, process water valves and pipelines, check valves, back pressure valves | — |
21 | Equipment Bracket | Material: Stainless steel 304 | 1 |
22 | Data Acquisition and Control System |
Touch screen control system Controls extraction/separation temperatures Start/stop CO₂ and co-solvent pumps Data storage and export |
1 |
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